Category: power

Lights On!

Hi there!

It sometimes happens that we build something out of necessity, to help us with little day-to-day tasks, and this is the case for today’s project.

The boiler’s room in my basement is a very cramped place that I need to access frequently because I keep in there a freezer for groceries. It turns out that I often have my hands full when I come back from taking something from the freezer, and it is difficult to reach for the light switch.

To obviate to this problem, I decided to build an automatic light switch, so I don’t have to maneuver it manually anymore. And, since I was at that, I decided to make one that not just turns off when I leave the room, but also turns on the light automatically when I enter the room.


The core of this device, technically called an Occupancy Sensor, is a PIR, or Passive Infrared sensor. I have a version of it called HC-SR501 that puts together a Pyroelectric Infrared Detector, or PID, with a bunch of other electronic components that make the sensor useable with very few external components. The PID is concealed underneath that white little dome, which is nothing more than a Fresnel lens that concentrates the light on the actual sensor, thus increasing its sensitivity.


The PID used in this device is called LHI 778, and is capable of detecting infrared emissions over a background noise of up to 85 degrees Celsius. You can see from its data sheet that it is like a small metallic cylinder with 4 pins coming out of it. This PID actually contains two infrared sensors connected in series, to increase its sensitivity.

This one is the schematic I made to use the PIR motion detector. The Detector is connected through the pin header J1 on the left. The header provides the power supply for the detector on pins 1 and 3, and captures the output signal on pin 2.

The signal from the detector goes to the base of transistor Q1 which pilots a relay that is used to control the lights of the room where the device is located.

The 5V power supply for the transistor and the relay comes from an old USB charger, so I didn’t have to build a power supply just for this application. LED1 and R1 provide a visual indication that tells us when the gadget is turned on.

The actual power supply for the whole thing comes directly from a 120V socket, goes through a 1A fuse, and through a power switch.

When the switch is set to on, both the USB charger and the common terminal of the relay receive the 120V. Power socket J3 receives the 120V only when the switch is on and, simultaneously, the PIR detects the presence of a person.

The following archive contains all the files you will need if you decided to build this device for yourself, and more.

lights_onDownload

You can also watch this video for further details on the construction of this device.

Important note: this device involves the use of potentially deadly voltages and you should not try to replicate it if you have no experience with high voltages. Build it at your own risk.

How To Choose A Resistor

How do we choose the right resistor when designing and building an electronic circuit? Here are the major parameters that should be kept into account.

bunch_of_resistors

A resistor is a component made out of a poor conducting material, so that it can offer a resistance to the flow of the current.

You can think to resistance in terms of the obstacles that charges encounter when moving from one end to the other of a conductor. The more obstacles, the higher the resistance. In a metallic wire, for example, the charges are the electrons of the conduction band (see this post and this other one for further details).

In today’s post I would like to address an issue that sometimes is underestimated when designing an electronic circuit: how to choose the right resistor for the job.

Resistors are not all the same. Besides the resistance value that distinguishes one from the other, there are other factors that are important as well.

Here is a list of all the important factors, why they are important, and what are the consequences of not choosing a resistor based on each specific factor.

  • The first thing that comes to mind is the tolerance, which is usually provided on the body of the resistor itself, along with its resistance value.

resistor_color_bands

In color coded resistors, the tolerance is defined by the band that is far away from all the others. In the above picture, for example, it is the gold band, which means that the tolerance is of 5%. In other resistors, where the resistance is explicitly written on the body of the resistor, the tolerance is usually written in clear along with the resistance. More in general, you’ll have to refer to the data sheet provided by the constructor to figure out its tolerance.
Tolerance is an important factor for those circuits that require very precise resistors, like measuring instruments and the like. It is also important when the resistor is used for the polarization of a critical component. If the resistors used in the project have a tolerance that is too high, the whole circuit may not function properly because the actual value of the resistor is too different from the one that was required.

  • Operating Temperature. This depends both from the ambient conditions and by the temperature raise produced by the power dissipation. There are two reasons to keep the temperature range into account. First, resistors slightly change their resistance with the change of the temperature. Using the resistor outside its temperature range would cause a variation greater than the one considered by the tolerance. Second, but not last, when the resistor is traversed by current it heats up. As long as the current stays within a range for which the power dissipation is not exceeded, everything is fine. Otherwise, the resistor can easily overheat and burn.

scorched_resistor

  • Maximum Voltage. Operating a resistor above its maximum voltage rating may cause sparks that would destroy the resistor.

burned_resistor

Resistors used in low power circuits usually have a maximum voltage in the order of at least 100V, and that’s why people usually don’t care or it doesn’t even know that there is such a parameter. In fact, low voltage circuits will normally never exceed the maximum voltage of any resistor. However, there are specific applications where voltages in the circuits can be above the 100V threshold. In such cases, it is important to verify that the resistors used in the circuit can withstand those voltages.

  • Temperature coefficient. This is the parameter that tells us how much the resistance changes per degree Celsius. It depends on the material the resistor is made of, but also on the heat dissipation capability of the component. Some resistors are built with an embedded heat sink to reduce the value of this factor.

power_resistor

This information becomes important in those cases where it is known that the resistor is going to dissipate a considerable amount of power. Based on that, it is possible to figure out if the resistor needs an external heat sink and, eventually, the heat sink thermal resistance.

  • Parasitic Capacitance and Inductance. A real resistor does not have only a resistance but also a very low value of capacity and inductance that may affect its functionality at high frequencies.

equivalent_resistor

These parasitic capacitance and inductance are caused by the physical dimensions and shape of the component and cannot be avoided. When working at high frequencies, these values need to be taken into account, since they will generate both capacitive and inductive reactance that will affect the value of the resistor at the particular frequency it is going to be used.

  • Packaging. This keeps into account where and how the resistor is going to be mounted. It can be a through holes resistor, which is provided with two leads to make the connections. The leads are usually inserted in the holes of a perforated board or of a Printed Circuit Board (PCB). Or, the resistor can be a Surface Mounted one. This has no wires, just two pads that can be directly soldered on a Surface Mounted technology (SMT) PCB. Other factors affecting the packaging include the possibility of attaching it to an external heat sink, and/or the necessity to properly ventilate it, to guarantee enough heat dissipation.